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Factors Influencing Lubricating and Energy Saving Functions of Cement Mills

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China’s cement industry and enterprises are facing a lot of big challenges because the Chinese government has made new regulations and policies to strengthen the attention and investment to the energy saving and environment protection issues and the demand for reasonable usage of the environment and resources is increasing at high speed. In this case, most mining machinery companies try their best to take effective measures in different aspects to carry out the energy conservation and emission reduction work and to reduce energy consumption and production cost.

As we all know, it will take much energy and time for companies to completely transform and upgrade the cement mill system by adopting new technology and the effect will not appear rapidly. However, by improving the equipment lubricating management we can easily achieve the effect that we want. This idea has been ignored for a long time. In past years, the management of lubrication performance in the cement mill production line was quite simple and extensive. Since there will be large amount of dust occurring during the working process of the cement miller with much loading, how to manage and control the lubrication function has become an urgent problem waiting to be solved in an effective way.

Usually we will consider the following three solutions:

1.Improve the equipment dependability, guarantee the safe operation and reduce the shutdown loss and maintenance expense. Replace the old lubricant agent with a new one so that it will be easier to maintain and upgrade the equipment. The optimization of the mechanical lubricant will decrease the cases of mechanical accidents and production halts by 40%.

2.Extend the service life of the cement mill based on the tribology principle and by maintaining the petroleum products during the transportation, decrease the acquisition expense.

3.The life of petroleum products is also can be lengthened by 10% through lowing the energy consumption and adopting energy-saving lubricant agent; in the meantime, it will save 5% of the machine investment and 20% of the lubricant application amount. Customers will benefit from these changes in the aspect of cement mill price.

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